Manufacturing Today Issue - 216 September 2023 | Page 22

Sustainab

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Harnessing the power of data for effective carbon reduction .
By Dr Andy Hale

Manufacturing , as a cornerstone of economies worldwide , is typically associated with significant carbon emissions . In fact , global production is now responsible for one-fifth of carbon emissions , and the average company ’ s supply chain emissions are over 11 times higher than its own operational emissions .

However , manufacturing is also a vital driver of innovation and change . Take data analytics as an example – the technology that has revolutionized how organizations gather , process and leverage information . By harnessing the vast streams of data generated by manufacturing processes , companies can unveil insights that were once hidden , leading to heightened operational efficiency , reduced waste , and ultimately , lower carbon emissions .
The decarbonization data revolution
The convergence of manufacturing and data analytics allows organizations to reimagine their processes , from predictive maintenance in factories to traceability of raw materials . But it also plays a pivotal role in the decarbonization of manufacturing operations . Here ’ s why :
■ Precise identification of emissions hotspots : Data analytics allows manufacturers to identify specific processes , operations or equipment that are responsible for carbon emissions . This granular understanding enables targeted interventions to be directed where they will have the most impact , optimizing resource allocation and emissions reduction efforts .
■ Real-time monitoring : Internet of Things ( IoT ) devices and sensors enable manufacturers to monitor energy consumption , emissions , and waste generation in real-time . This instant feedback allows the detection of anomalies and deviations from optimal performance , enabling immediate corrective action to prevent unnecessary emissions .
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