Manufacturing Today Issue - 222 March 2024 | Page 151

__________________________________________________________________________________________ Eltherington
Group rainscreen cladding solutions , and UPVC window solutions . Currently , we employ 200 staff and as we outgrew our old site ’ s capacity , we relocated to a purpose-built enterprise park in 2017 ,” he highlights .
Upon moving to its new site , Eltherington sought to improve its production process . “ Prior to the relocation , our production efficiency was in the mid-60s ,” begins Steve Baker , Group Manufacturing Director . “ In an effort to increase that number , we decided to reduce our product portfolio . Our strategy was to stop producing slow-moving items , which affected the throughput of our factory .
Additionally , we ’ ve implemented a level scheduling system to facilitate better resource and labour planning . This system helped us deal with our fluctuating order book , where we had to constantly adjust labour allocation which resulted in quality issues and improved our on-time in full performance to the customer . To complement the streamlined production process , we also began focusing on training . We established a training academy on the mezzanine floor of our facility , separate from the production line . By
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