________________________________________________________________________________________________________ 3Z Brands
Reflecting on the factors that lead to the success of 3Z Brands , John says : “ Building positive relationships with suppliers and vendors , like UFP , is crucial to the success of our business . We strive to work with companies that are equally passionate about the bedding industry .”
The company ’ s manufacturing process also contributes to its success , especially as the process has evolved to enable greater efficiency and productivity . “ With world-class expertise in mattress engineering , cuttingedge equipment , and patented materials created with advanced technology , we pride ourselves on designing and producing high-quality mattresses on demand , with meticulous attention to detail ,” John elaborates . “ We ’ re vertically integrated , meaning we make our own coils , pour our own foam , and are responsible for assembly from start to finish .
“ There are several benefits of being vertically integrated : enhanced quality control , cost efficiency through streamlined processes , increased flexibility for customization , and greater innovation potential . By controlling every stage of production , we can maintain
Building positive relationships with suppliers and vendors , like UFP , is crucial to the success of our business
consistent quality standards , quickly adapt to market changes , and innovate materials and designs . Such integration also provides supply chain stability , as we can mitigate risks associated with external suppliers and instead ensure our products consistently align with our brand standards and values .
“ In 2022 , we moved into our state-of-theart manufacturing facility , which enabled us to triple our production capacity compared to our last factory . We ’ ve also implemented new technologies and automation throughout our manufacturing process to maximize efficiency without compromising quality . From automated quilters to advanced robotics for mattress assembly , we leverage the latest innovations to streamline production and minimize waste .
▲ John Merwin , CEO manufacturing-today . com 55