Manufacturing Today Issue - 237 June 2025 | Page 36

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Flexible factories, smarter outcomes
One of the defining shifts Industry 4.5 brings is the move from centralized, capital-heavy production to flexible, distributed factories of the future. They’ re not just smaller, they’ re smarter with intelligence embedded at every node. These micro-factories are locally relevant, digitally enabled, and AI-powered, offering agility, customization, and resilience at scale. They are also more sustainable, helping reduce the carbon footprint by bringing production closer to demand.
Bridging the physical and the cognitive
As GenAI accelerates capabilities in design and simulation, and Physical AI drives automation on the shop floor, the convergence of both- through digital twins- is unlocking new possibilities. The real power lies in making intelligence actionable. Agentic AI takes it a step further by enabling self-learning, autonomous systems that evolve continuously. The result is a living, learning factory that self-corrects, adapts, and improves, with humans firmly at the helm of decision-making.
Human + machine: A new collaborative model
Despite the rise of intelligent machines, the future of factories remains profoundly human-centric. The goal isn’ t to replace people, it’ s to amplify their potential. Digital twins and AI copilots provide faster, more precise decision-making. Cobots- collaborative robots- support humans in repetitive or hazardous tasks, freeing them for more strategic, creative responsibilities. It’ s a partnership of trust and augmentation, not substitution.
Design for intelligence
As enterprises advance, the focus shifts from merely adopting new technologies to
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