Manufacturing Today Issue - 239 August 2025 | Page 174

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data in real time to help operators optimize casting conditions, enhance casthouse safety, improve product quality, and reduce waste. Internally, we’ re also leveraging ERP and digital workflow tools to streamline operations, improve communication, and ensure we meet tight delivery schedules without compromising quality.”
Wagstaff’ s commitment to innovation and R & D is another area in which the company is unique in its market. Unlike any of its competitors, Wagstaff operates multiple casting pits in the development of new technologies. The largest of those is a production scale casting pit that is fed by a 60,000-pound capacity furnace.
“ The scale of this R & D casting facility ensures that products we develop are as‘ casthouse-ready’ as possible,” he explains.“ We actively work with customers to understand their challenges and anticipate
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Contact Dan Ferguson 509-534-2146 | nwsand @ yahoo. com future needs, whether that’ s casting hard alloys, improving yield, or reducing environmental impact. We invest heavily in prototyping and testing, using both in-house resources and customer trials to validate new designs. The key is to never stop asking:‘ How can we make this better?’ That mindset keeps us ahead of market trends and ready to deliver solutions that set new industry benchmarks.”
In terms of recent developments, Wagstaff APEX is the most advanced rolling ingot direct chill casting technology on the market and has been in full-scale production in customer plants for over five years. Similarly,
The strength of the Wagstaff brand is supported by our innovation, quality, and long-term customer relationships
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