Manufacturing Today Issue - 240 September 2025 | Page 23

_____________________________________________________________________________________________________________ Trends
These systems rely on high-speed data acquisition, real-time processing and energy-efficient control, all while ensuring reliable operation in demanding industrial settings. ASICs enable this performance by embedding customized processing logic directly into the hardware that keeps production running smoothly.
Sensors, such as accelerometers, thermocouples and current monitors track subtle changes in vibration, temperature or electrical load that indicate early signs of machine wear. This allows operators to intervene before failures occur, minimizing downtime and extending the lifespan of critical equipment.
ASIC-enabled sensors achieve this by processing large streams of operational data in real time, filtering and interpreting it so only the most relevant information reaches central control systems. This capability enables faster, more efficient decision-making, particularly for predictive maintenance, helping to prevent failures and optimize equipment performance.
Custom ICs are also essential for robotics and collaborative systems, allowing them to handle high-speed sensor fusion, control
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